Lerner Molded Plastics is a single source solution for injection molding, injection molding tooling, and mold making. This gateway hub and transmitter project represents a five component assembly. From the customer supplied 2D and 3D CAD drawings we developed all of the required tooling and fabricated all of the necessary molds. In accordance with the standards set forth by the Production Parts Approval Process (PPAP), first article samples were provided to the customer for acceptance. Utilizing our 220 ton injection molding equipment, we manufactured all five of the components in low volume quantities. The project consisting of a transmitter battery door and box, a 7″ gateway box, 3.75″ TX clip, and a body assembly flex tee. Molded in multi cavity dies, these parts were composed of green ABS-ULVO, and grey PC/ABS, in shot sizes that varied from 240g to 500g. A project such as this can be completed from design to delivery in just 8 to 12 weeks.
For more information on this project, or the processes used to manufacture it, see the table below or contact us directly.
Product Description | Gateway Hub & Transmitter | |
Plastic Injection Molding & Tool Making Capabilities Applied/Processes | Primary: Mold Tooling - Mold Making Injection Molding |
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Equipment Used to Manufacture Part | 220 ton Injection Molding Machine | |
Overall Part Dimensions | Body Assembly Flex Tee
| 7" Gateway Box
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Weight | Transmitter Battery Door: 500g Transmitter Box: 320g | 7" Gateway Box: 240g 3.75" TX Clip: 300g |
Tightest Tolerances | ±0.005" | |
Material Used | ABS-ULV0 (Green)
| PC/ABS (Grey)
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Material Finish | High Polish | |
Components | Transmitter Battery Door Transmitter Box 7" Gateway Box | 3.75" TX Clip Body Assembly Flex Tee |
Cavity | 2 Cavities - 1 up 2 Cavities - 2 up |
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In process testing/inspection performed | PPAP First Article samples provided |
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Industry for Use | Electronic | |
Volume | Low | |
Delivery/Turnaround Time | 8-12 weeks |
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Delivery Location | Northeast, Ohio |
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Standards Met | Customer Specifications, 2D and 3D CAD Drawing |
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Product Name | Gateway Hub & Transmitter Mold and Products |
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Why did you choose this project to show case? | Shows capability from Start to Finish. Part Design input, Tool Design, Tool Build, First Article Sampling, Production |